Manufacturing

Blistering Machine Operator At Sagar Vitaceuticals Nigeria Limited

Sagar Vitaceuticals Nigeria Limited·Ogun, nigeria·Full Time·Contract
ManufacturingFull TimeContract
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Job Summary

  • We are seeking an experienced Blistering Machine Operator with hands-on pharmaceutical manufacturing experience to operate, set up, monitor, and clean blister packaging equipment used for pharmaceutical products.
  • The successful candidate will ensure that blistering operations are performed safely, efficiently, and in compliance with Good Manufacturing Practices (GMP), approved SOPs, batch packaging records, and quality standards.

Key Responsibilities

  • Operate and monitor automatic and semi-automatic blister packaging machines for pharmaceutical products.
  • Set up blistering machines according to approved batch packaging instructions and SOPs.
  • Perform machine changeovers, product changeovers, and format adjustments.
  • Ensure correct feeding and handling of tablets/capsules during the blistering process.
  • Set and monitor machine parameters including forming temperature, sealing temperature, machine speed, pressure, and other applicable process parameters.
  • Conduct routine in-process checks for:
  • Blister seal integrity
  • Correct tablet/capsule count
  • Product appearance
  • Batch number and expiry-date printing
  • Foil and PVC/PVDC alignment
  • Correct cutting and blister formation
  • Leak/seal quality where applicable
  • Perform and document line clearance before commencing each batch.
  • Verify that the correct product, packaging materials, batch number, artwork, and printed components are available before production.
  • Monitor the machine continuously and make approved adjustments to maintain product quality and production efficiency.
  • Identify and report machine faults, abnormal operation, product defects, and packaging deviations promptly.
  • Perform basic troubleshooting and coordinate with Engineering/Maintenance for technical faults beyond the operator's scope.
  • Carry out equipment cleaning, dismantling, assembly, and sanitation according to approved procedures.
  • Maintain accurate production records, equipment logbooks, checklists, and batch packaging documentation.
  • Ensure proper reconciliation and accountability of packaging materials, including printed and controlled materials.
  • Minimize product damage, packaging defects, machine downtime, and material wastage.
  • Maintain proper segregation and identification of products and materials to prevent mix-ups and cross-contamination.
  • Comply strictly with GMP, Good Documentation Practices (GDP), safety procedures, and company policies.
  • Immediately report deviations, non-conformances, damaged materials, or suspected quality issues to the Production Supervisor and/or Quality Assurance.
  • Maintain cleanliness and good housekeeping around the machine and packaging area.
  • Work closely with Quality Assurance, Quality Control, Engineering, Warehouse, and other Production personnel.
  • Assist during machine qualification, validation, preventive maintenance, and troubleshooting activities when required.
  • Participate in investigations related to packaging defects, machine failures, deviations, and customer complaints where applicable.
  • Perform other duties assigned by the Production Supervisor or Packaging Manager.

Key Performance Indicators (KPIs)

  • Achievement of planned packaging output.
  • Machine efficiency and uptime.
  • Reduction in blister rejects and material wastage.
  • Accuracy of batch coding and packaging information.
  • Compliance with GMP and approved SOPs.
  • Accuracy and completeness of batch documentation.
  • Effective and timely machine changeovers.
  • Compliance with line-clearance procedures.
  • Number of packaging deviations attributable to operator error.
  • Proper reconciliation and control of packaging materials.

Qualifications & Experience

  • 2 - 5 years of relevant experience operating blister packaging machines in a pharmaceutical manufacturing environment.
  • Minimum qualification of SSCE/OND, with OND/HND in Mechanical Engineering, Electrical/Electronics Engineering, Pharmaceutical Technology, or a related field being an advantage.
  • Previous hands-on experience with pharmaceutical blistering/packing machines is essential.
  • Experience with tablets and/or capsules is highly desirable.
  • Good knowledge of GMP, SOPs, batch packaging records, line clearance, and in-process controls.
  • Experience with machine changeovers, format adjustments, cleaning, and basic troubleshooting.
  • Experience with machines from manufacturers such as ACG, IMA, Marchesini, Romaco, Uhlmann, or similar equipment is an advantage.

Technical Skills:

  • Blister packing machine operation and setup.
  • Machine format changeover and adjustment.
  • PVC/PVDC and aluminium foil handling.
  • Tablet/capsule feeding systems.
  • Heat sealing and blister forming processes.
  • Batch coding and printing systems.
  • In-process quality inspection.
  • Basic machine troubleshooting.
  • Equipment cleaning and line clearance.
  • Good Documentation Practices.
  • GMP and pharmaceutical packaging procedures.

Personal Attributes:

  • Excellent attention to detail.
  • Strong commitment to product quality and patient safety.
  • Good mechanical aptitude and problem-solving skills.
  • Ability to identify packaging defects quickly.
  • Good communication and teamwork skills.
  • Ability to work under pressure and meet production targets.
  • Reliable, disciplined, and safety-conscious.
  • Willingness to work shifts, weekends, and overtime when required.

Key skills

BA/BSc/HND
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At a glance

Company

Sagar Vitaceuticals Nigeria Limited

Location

Ogun, nigeria

Employment

Full Time

Work style

Contract

Experience

Valid until

Not specified

Created

September 2, 2026

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